Spring Coiler Standard Features

OPTIMUM MECHANICAL DESIGN

  • Complete cam-less operation insures fast and easy setup.
  • Programmable servo pretention control for high quality springs without scratching wire.
  • Optional torsion attachment is available with 3D torsion spring capability.
  • 3 pairs of roller design for high production rate. (HTC30PX)
  • The Central Slide (i.e. the cutter, pitch slides and mandrel all together) will move to the correct position automatically according to the program while O.D. is changed during production, which provides setup convenience and strengthens cutter structure.
  • Programmable servo mandrel in-out control provides setup flexibility.
  • No manual adjustment required once toolings are set, achieve fast and efficient spring setup for both compression & torsion springs.
  • Easy right / left hand coiling conversion without change of mechanism.
  • Rotating cutoff and straight cutoff capability are both standard features for more flexible application.
  • Automatic oil pump insures equal lubrication for slides.
  • Wire straightener with pressure gage provides easy reference for quick straightening setup. (HTC30PX)
  • Wire straightener with easy open structure for quick wire inserted. (HTC16PX)
  • Roller pressure gage insures repeatable feed roller pressure while material changed.
  • Heat exchanger on the electrical cabinet keeps controllers clean and cool.

CNC CONTROL SYSTEM AND EXCEPTIONAL SOFTWARE DESIGN

  • 12 servo motors, industrial computer controlled insures reliable control.
  • Graphic and easy to use software simplifies programming.
  • A micro pulse hand wheel is used for easy setup and programming.
  • The computer system stops machine if a programming error exceeds machine setup capability.
  • On-screen diagnostics shows alarm status and corrective action required.
  • Standard spring shapes are pre-programmed in computer CPU for easy setup.
  • O.D. control is standard feature.
  • Touchscreen control interface for easy operation.
  • Programmable air valves provide flexible pneumatic application.
  • Safety sensor and position sensor included.
  • USB data access interface, convenient for program backup, production management and system rescue.